The new ones will be built with 12x12" 304 stainless steel. 304 stainless can be heated up to 1500 deg F without corrosion.
I bought a cutoff wheel for the chop saw and used that to cut across the 12" of stainless.
RESULTS:
So far the shields are flat and unmachined. THey are original dimenisons, but not folded or grooved.
The heat in the grill is definitely wrong now-- above the heat shields it is cool and to the sides it is very hot.
I will try to rectify this either by making the shields thinner or adding slots.
update: these flame tamers have created uneven heating inside the grill. I will attempt to modify them in order to establish uniform heat and then report back my findings.
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